Allot Tech
Why bottled water filling line no dey reach the BPH wey dem quote?
BPH mean bottles per hour. The number for filling-machine plate no be the same thing as sealed and packed bottles wey you fit sell. Before you ask for faster machine, measure where bottles dey wait and how many good bottles reach the end of your agreed supply scope. Use your own bottle, cap, label and pack for the check.
Count good output for one clear time period
Write the start and finish time, bottle size, materials, operator arrangement and where you count. Separate rejected bottles from good ones. If your order na machine only, agree the filling-and-capping exit for that test; no present am as complete-line packed output. For full line, count finished packs and convert them to bottles with the correct pack size.
- Record material top-ups, short stops and rejected bottles, not only the highest speed for display.
- Check stock inside conveyors at start and finish. A test wey dey use up bottles wey already queue fit hide downstream shortage.
Find wetin really dey hold the line
Follow the first machine wey stop and the reason, no just the last alarm. Observe from outside the machine guards; only trained people suppose do adjustments under the approved safety procedure.
Find wetin really dey hold the line
| Wetin you see | Wetin to check next |
|---|---|
| Filler dey wait for empty bottles | Bottle supply, blowing output, air conveyor and starvation record |
| Filled bottles queue before labeler or packer | Downstream running rate, stops, material refill and available buffer |
| Machine dey run but good output low | Reject reasons, counting point and missing bottle or pack records |
| Output fall after size change | Approved change parts, settings and packaging-material fit |
Plan each bottle size separately
No use 500ml quoted speed plan every 1.5L bottle. For each product, divide required good bottles by that format's confirmed sustained good-bottle rate. Add size-change and cleaning time wey the rate never include. No add another efficiency reduction if measured good rate already include those losses. If you never test a format, mark the plan provisional instead of promising shift output.
Ask for targeted work, no rush replace everything
Send bottle drawings, cap and label details, pack pattern, required shift quantity, stop log and workshop layout. Ask which machine limits output, wetin the proposed work includes, and how supplier go prove the result with your materials. Compare more running hours, fewer changeovers, downstream improvement and higher-capacity line on equal scope. Allot Tech fit review your project details for configuration and quotation; exact output needs technical confirmation.
Wetin bottled water filling line quotation really include?
Two suppliers fit quote the same BPH but cover different work. One offer fit stop after filling and capping; another fit include label and packing. No choose with total price alone. First write the bottled water product wey you need, then mark who go supply and connect each required function. Complete line no replace written equipment and service scope.
FAQ
Questions wey buyers dey ask
Faster filling machine go always give more packed bottles?
No. If labeler, packer or bottle supply na the limit, faster filler fit only create more waiting. First locate the constraint with records from the whole line.
Short video wey show full speed na enough proof?
No. Ask for the test period, good count, rejects, stops, replenishment and conveyor stock at both ends of the test. Brief display speed no establish sustained packed output.
Wetin I suppose send for upgrade quotation?
Send required good output for each bottle size, present machines and settings, packaging details, stop records, utilities and layout. State whether the request na machine only or complete-line work.
Ask for quote
Send bottle drawings, cap and label details, pack pattern, required shift quantity, stop log and workshop layout. Ask which machine limits output, wetin the proposed work includes, and how supplier go prove the result with your materials. Compare more running hours, fewer changeovers, downstream improvement and higher-capacity line on equal scope. Allot Tech fit review your project details for configuration and quotation; exact output needs technical confirmation.
Di online quote form dey English for now. You fit also send di project details for dis page by email; make we agree di language for follow-up.
Ask for quote