Allot Tech
Why bottled water caps dey leak after capping?
A wet bottle no automatically mean cap seal don fail: rinse water fit remain outside. First locate where water dey escape with the plant's approved package test. Hold affected product under the quality procedure and keep identified passing and failing samples. No increase capper torque just because leak dey show.
Find where and when the water starts
Record bottle and cap drawings, material lots, production time, head if traceable and the place you first see wetness. Compare capper exit, after labeling/packing and after the agreed handling test. Use the same sample conditioning and method. A fresh unpacked bottle and an aged transported one no be fair comparison.
- Keep water outside the bottle separate from confirmed loss through cap, neck or body.
- A leak after packing no prove the packer or capper caused am. Keep stage-by-stage records.
- Compare the approved neck-finish and cap drawing revisions, no just nominal diameter. Some water closures get linerless seal design. No call missing liner a defect unless the actual design requires one; ask the supplier to confirm the sealing features and approved reference.
Use the pattern to choose the next check
Inspect only from outside guards. Trained people must follow approved safe maintenance procedures for any adjustment; no reach into moving capper.
Use the pattern to choose the next check
| Pattern | Evidence to collect |
|---|---|
| One head dey show more failures | Compare other heads with the same approved bottle and cap lots |
| Problem starts with new lot or changeover | Compare identified before/after runs, settings and compatible materials |
| Cap sits crooked or thread damaged | Record presentation, centering and engagement for supplier review |
| Passes early, leaks later | Compare same-lot samples before/after packing and handling |
Agree a controlled trial, no guess a torque number
Ask bottle, closure and machine suppliers for the actual compatible specifications, measurement method and limits. Removal torque no automatically be application torque. If bottle, cap lot and head setup all change together, timing alone no identify the cause. Compare one approved variable at a time, record samples examined and failures per group, and no mix unapproved bottle/cap combinations. One passing bottle no authorize release of held product.
Send useful evidence before you buy parts
Send Allot Tech identified photos, neck and cap drawings, lots, affected heads, speed, test method, actual results and stage where leakage begins. State whether you need existing-line review or new filling/capping equipment. Request compatible tooling, package-test conditions and responsibilities in the quotation. Photos start discussion; final diagnosis and product disposition need the relevant suppliers and plant quality team.
Why bottled water filling line no dey reach the BPH wey dem quote?
BPH mean bottles per hour. The number for filling-machine plate no be the same thing as sealed and packed bottles wey you fit sell. Before you ask for faster machine, measure where bottles dey wait and how many good bottles reach the end of your agreed supply scope. Use your own bottle, cap, label and pack for the check.
Wetin bottled water filling line quotation really include?
Two suppliers fit quote the same BPH but cover different work. One offer fit stop after filling and capping; another fit include label and packing. No choose with total price alone. First write the bottled water product wey you need, then mark who go supply and connect each required function. Complete line no replace written equipment and service scope.
FAQ
Questions wey buyers dey ask
More torque go always stop leaking?
No. Wrong fit or over-application fit create damage. Use supplier-approved limits and method for the actual package; no universal setting dey here.
Two caps marked 28mm fit replace each other?
Not from diameter alone. Neck thread, sealing design, tamper feature and capper tooling need confirmed compatibility.
New cap lot means cap defect don prove?
No. Bottle, setup or restart may change too. Keep traceable samples and agree controlled trials of approved combinations; quality must review the result.
Ask for quote
Send Allot Tech identified photos, neck and cap drawings, lots, affected heads, speed, test method, actual results and stage where leakage begins. State whether you need existing-line review or new filling/capping equipment. Request compatible tooling, package-test conditions and responsibilities in the quotation. Photos start discussion; final diagnosis and product disposition need the relevant suppliers and plant quality team.
Di online quote form dey English for now. You fit also send di project details for dis page by email; make we agree di language for follow-up.
Ask for quote