Allot Tech
Why water dey short for first bottles after filler start again?
If na only the first bottles after stop look low, no turn every filling head up. For still water inside PET bottle, water level wey eye see no be the same thing as the quantity inside. Measure am first, then find whether na the filler, water supply or inspection side need attention.
Separate the first bottles from steady run
For the sampling point wey plant approve, label bottles from steady run before stop, first production after restart and steady run after recovery. Use same bottle format and approved method to measure net contents. If plant dey weigh, use the correct empty package tare and approved conversion. Write bottle lot and recipe down so say different bottle shape no confuse the comparison.
- Keep each sample ID, stop reason and line speed together. If person no fit trace filling valve, write unknown; no guess am.
- No take sample from moving machine inside guard. Follow plant safety and quality procedure for suspect bottles.
Which side show the problem first?
Read quantity result and the inspector decision separately. Use this record to decide wetin to check next, no be to condemn part from one picture.
Evidence for low fill
| Wetin happen | Evidence | Next check |
|---|---|---|
| Many heads low for restart only | First sample group plus feed and ready records | Shared water supply and restart sequence |
| Same head repeat for steady run | Verified position and nearby head samples | That head and approved setup |
| Level low but quantity correct | Same format and net result | Bottle shape and inspector reference |
| Reject signal but bottle still dey line | Actual path and removal confirmation | Reject system timing and tracking |
Match time with bottle movement
Bottle fit wait between filler and inspector. Match the event to actual sample movement or trusted tracking, no be just two clock times. Keep the bad group separate from the many good bottles; shift average fit cover short underfill. No change supply and recipe together, because you no go know which one affect result. Only trained people fit adjust approved settings under plant procedure.
Wetin to send for machine review
Send Allot Tech the bottle drawing, target fill, filler type, speed, stop reason and the three groups of measurements. Add tank trend and reject confirmation if you get am. For new machine or upgrade, agree a representative stop and restart test, who checks each interface and who handles held bottles. No fixed number of bottles to throw away fit replace plant quality decision.
Why bottled water filling line no dey reach the BPH wey dem quote?
BPH mean bottles per hour. The number for filling-machine plate no be the same thing as sealed and packed bottles wey you fit sell. Before you ask for faster machine, measure where bottles dey wait and how many good bottles reach the end of your agreed supply scope. Use your own bottle, cap, label and pack for the check.
Wetin bottled water filling line quotation really include?
Two suppliers fit quote the same BPH but cover different work. One offer fit stop after filling and capping; another fit include label and packing. No choose with total price alone. First write the bottled water product wey you need, then mark who go supply and connect each required function. Complete line no replace written equipment and service scope.
Why bottled water caps dey leak after capping?
A wet bottle no automatically mean cap seal don fail: rinse water fit remain outside. First locate where water dey escape with the plant's approved package test. Hold affected product under the quality procedure and keep identified passing and failing samples. No increase capper torque just because leak dey show.
FAQ
Questions wey buyers dey ask
Low water line mean say bottle short?
No. Check net contents with approved method; bottle shape fit change the level wey you see.
I fit use only samples after line don steady?
That no show the first part. Keep restart bottles apart and compare before, first-off and recovered groups.
Reject alarm prove say bottle comot?
No. Confirm the actual bottle path and removal separately from the inspection decision.
Ask for quote
Send Allot Tech the bottle drawing, target fill, filler type, speed, stop reason and the three groups of measurements. Add tank trend and reject confirmation if you get am. For new machine or upgrade, agree a representative stop and restart test, who checks each interface and who handles held bottles. No fixed number of bottles to throw away fit replace plant quality decision.
Di online quote form dey English for now. You fit also send di project details for dis page by email; make we agree di language for follow-up.
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